July 26, 2002

Title:
TUBE STEP NOISE

Models:
'01 - '02 Tacoma

Introduction

A Tacoma Tube Step (by Steel Horse) Field Fix Hardware Kit has been created for dealers to repair abnormal noise conditions (i.e., squeaking, rattling, and/or knocking) stemming from the Tacoma Tube Steps.

As of April 15, 2002 (Date Code: 15D02), all production kits have been produced without nut plates. Refer to the date code located on the part number label.

Date Code nomenclature XXYZZ:

XX = Date

Y = Corresponding month (A = January, B = February, etc.)

ZZ = Year

The Tacoma Tube Step Field Fix Hardware Kit (PTS06-35020-HW) contains:

^ 4 each: 8 mm Hex Bolts

^ 4 each: 8 mm Lock Washers

^ 4 each: 8 mm Flat Washers

^ 4 each: 8 mm Flange Nuts

NOTE: Even though the original installation utilizes the same 8 mm hex bolts, lock washers and flat washers, they must be replaced with new hardware when the replacement kit is installed.

Applicable Vehicles^ 2001 - 2002 model year Tacoma trucks.

Parts Information

Warranty Information

Applicable Warranty*:

This repair is covered under the Toyota Comprehensive Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle's in-service date.

* Warranty application is limited to correction of a problem based upon a customer's specific complaint.

Required Tools & Material

Repair Procedure

The rear bracket location on all Tacoma models has not changed. Brackets are still installed to the vehicle in the same method as demonstrated in the Product Installation Sheet. The ONLY change is the discontinued use of the two (2) nut plates.

Installation of Flange Nuts.

1. Station the Tube Step rear mounting brackets in place with the 8 mm hex bolts that have the lock washer and flat washer already slipped on as shown.

2. Using a 13 mm wrench, nest and locate an 8 mm flange nut into position. Hold the nut in place with the wrench, while tightening up the 8 mm bolt, as shown at right.

Torque: 18 ft.lbs

3. Repeat this process for the second bolt on the mounting bracket.

Torque: 18 ft.lbs

4. Repeat the process for the rear bracket on the opposite side of the vehicle.

9-10-2004